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9815P

Custom Textured FAR 6565 Rated Sheet

High Impact 6565-rated PVC/Acrylic sheet features
unlimited custom textures and color

Boltaron 9815P is a proprietary, fire retardant, extruded PVC/Acrylic alloy that is offered in unlimited surface textures and unlimited colors, providing designers with new ways to enhance the appearance of aircraft interior components. Because it is press laminated (not extruded), unlimited custom textures are available economically in low minimums with fast turnarounds, allowing the production of prototypes and limited runs prior to full-scale production. In addition, the sheet exhibits exceptional physical properties, most notably Izod impact resistance of 5.0 ft lbs/in (265 J/m), significantly improving the durability of thermoformed aircraft interior components, while meeting stringent FAA requirements for flammability, smoke generation and heat release.

It also offers extreme formability and consistent surface quality, free of pits or inclusions.

Boltaron 9815P is one of the latest additions to Boltaron's 9815 family of aircraft-rated sheet products specified by the world's leading commercial, military and private aircraft and helicopter manufacturers, carriers and interior refurbishing contractors, for thermoformed, fabricated and machined interior components of unequalled durability and appearance.

APPLICATIONS

Class dividers Dashboard enclosures Galley components Lavatory components Bull noses Video screen bezels Personal service units (PSUs) Gap covers Seat parts

Sidewall panels Tray tables Window shades Air ducts Bulkhead laminates Light housings Window reveals Moldings

FEATURES

Unlimited custom textures economically in low minimums Unlimited custom colors Extreme Izod impact resistance: 5.0 ft lbs/in (265 J/m) versus 3.0 ft lbs/in (159 J/m) FAR 65/65-compliant Inclusion-free surface quality

Lot-to-lot texture and color consistency allows undetectable field replacements Extreme formability: allows the sheet to draw readily to the mold, even into deep recesses and sharp corners, maintaining uniform wall thicknesses Gauges from 0.040 to .250 in. (1.02 to 6.35 mm, widths to 48 in. (1219 mm) and lengths to 120 in. (3048 mm) with custom sizes on request

PROPERTIES/FAR RATINGS

PROPERTY	TEST METHOD	TYPICAL VALUES
Specific Gravity	ASTM D-792	1.49
Tensile Strength	ASTM D-638	5,500 PSI / 38 Mpa
Flexural Strength	ASTM D-790	8,700 PSI / 60 Mpa
Flexural Modulus	ASTM D-790	410,000 PSI / 2827 Mpa
Izod Impact (@ 73°F / 23°C)	ASTM D-256	5.0 ft lbs/in. 265 J/m
Hardness Rockwell	ASTM D-785	107
Heat Deflection (annealed)	ASTM D-648	170°F @ 264 PSI 77°C @ 1.8 Mpa
Flammability	FAR 25.853 A1,(i) FAR 25.853 A1,(ii)	PASS ALL PASS ALL
Heat Release Peak - Hrr, kW/m 2 Min - Hrr, kW-min/m	FAR 25.853 A1 F, Part IV -	<65 <65
NBS Smoke Ds @ 1.5 Min Ds @ 4 Min	F814-84(b)	<100 <200
Thermal Expansion	ASTM D-696	1.67 X 10-5 / °F 3 X 10-5 / °C

THERMOFORMING PARAMETERS
Mold Shrinkage	0.005 - 0.007 in. / in.
Forming Temperature	335 - 370°F / 168 - 185°C
Typical Heater Settings	30 - 50% Top, 50 - 70% Bottom
Drying	Not required

 

OTHER BOLTARON FAR RATED GRADES:

LIMITATION OF WARRANTY
The application suggestions, specifications and other data described here are based upon experience and information that is believed, by BPP, to be reliable. However, BPP makes no express or implied warranty that BOLTARON 9815P will perform in accordance with such specifications in any particular circumstance. Therefore, ALL EXPRESS OR IMPLIED WARRANTIES IN CONNECTION WITH BOLTARON 9815P, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The prospective user should determine the suitability of BOLTARON 9815P and the application suggestions before actual application.