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Design Options

Wide Range Available
1,000 lbs

Boltaron® 1165 sheet, extruded from select aircraft and electrical grade recycled trim and resin, provides an exceptional combination of UL 94 V-0 compliance, physical properties, consistent thermoforming and low cost compared with other flame rated sheet products.

Intended for general-purpose housings and interior components, this proprietary
thermoplastic alloy sheet material is available in black, in custom textures and widths
to 60 inches.


  • High impact strength
  • Low cost; uses recycled aircraft grade trim
  • Thermoforms consistently


  • Electrical equipment housings
  • Internal insulating panels
  • Vending machine components
  • Parts requiring painting

Performance Details


  • Name Test Method Imperial Metric
  • Specific Gravity ASTM D792 1.415
  • Tensile Strength ASTM D638 5,200 psi 35.9 MPa
  • Flexural Strength ASTM D790 8,800 psi 60.7 MPa
  • Flexural Modulus ASTM D790 330,000 psi 2,275 MPa
  • Izod Impact Notched ASTM D256 10 ft-lb/in @ 73 °F 534 J/m @ 23 °C
  • Hardness Rockwell ASTM D785 108 - 111
  • Heat Deflection Annealed ASTM D648 160 F° @264 PSI 71 C° @ 1.8 MPa
  • Flammability - UL UL 94 UL 94 V-0
  • Forming Temperature 335 - 385°F 168 - 196°C

* Independent lab tests. All tests at 73 °F (23 °C) in dry conditions unless otherwise noted.

Sheet Sizes

  • Name Imperial Metric
  • Lengths to 120 in 3,048 mm
  • Widths to 60 in 1,524 mm
  • Gauges from 0.028 to 0.250 in from 0.71 to 6.35 mm
  • Custom Sizes Blank sizes, gauges on request

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