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6800E

FAR-Rated High Impact Resistant Sheet for Aircraft Interiors

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Design Options

Colors
Full Range of Colors
Textures
Wide Range Available
Minimum
500 lb

Boltaron® 6800E sheet, extruded from a proprietary thermoplastic alloy, meets stringent
FAR 25.850(a) flammability requirements for aircraft interiors.

It also satisfies UL 94 v-0  flame test criteria. Its resistance to impacts, stains and cleaning chemicals enhances service life of interior components, and in thermoforming, the sheet maintains uniform wall thickness even in deep draws.

(Note: For aircraft parts larger than 1 sq ft (305 sq mm) requiring an OSU 65/65 rating, please specify Boltaron® 9815E sheet).

Characteristics

  • Meets FAR 25.853(a) and UL 94 V0 flame test criteria
  • Impact and stain resistant
  • Wall thickness integrity in deep draw forming
  • Full range of colors
  • Widest range of textures
  • Lot-to-lot consistency

Uses

  • Instrument panel housings
  • Class dividers
  • Bulkhead laminates
  • Galley and lavatory components
  • Bull noses, gap covers, moldings
  • Sidewall and kick panels
  • Window reveals
  • Seat parts, backs, arm rests
  • Tray tables
  • Passenger Service Units (PSUs)
  • Light Housings
  • Video monitor shrouds
  • Life vest shrouds
  • Air ducts

Performance Details

FAR Ratings

  • Flammability
  • FAR 25.853(a)(i) (Flammability) (Vertical burn, 60 sec) Pass
  • FAR 25.853(a)(ii) (Flammability) (Vertical burn, 12 sec) Pass

Properties

  • Name Test Method Imperial Metric
  • Specific Gravity ASTM D792 1.300
  • Tensile Strength ASTM D638 6,000 psi 41.4 MPa
  • Flexural Strength ASTM D790 9,000 psi 62.1 MPa
  • Flexural Modulus ASTM D790 340,000 psi 2,344 MPa
  • Izod Impact Notched ASTM D256 73°F 5 - 10 ft-lb/in 106.8°C 267 - 534 J/m
  • Hardness Rockwell ASTM D785 105
  • Heat Deflection Annealed ASTM D648 200-205°F @ 162 PSI 93-96°C @1.121.8 MPa
  • Radiant Panel Flame Spread Index ASTM E162 <10
  • Forming Temperature 335 - 365°F 168 - 185°C
  • Mold Shrinkage 0.5 - 0.7%

* Independent lab tests. All tests at 73 °F (23 °C) in dry conditions unless otherwise noted.

Sheet Sizes

  • Name Imperial Metric
  • Lengths 120 in 3,048 mm
  • Widths 60 in to 1,524 mm
  • Gauges from 0.040 to 0.250 in from 1.02 to 6.35 mm
  • Custom Sizes Custom sizes on request