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9865 TERREFORM™

FAR RATED IMPACT SHEET WITH HIGH RECYCLE CONTENT

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Design Options

Colors
Gray 2357
Textures
FT, VL
Minimum
500 lbs

Introducing Boltaron® 9865 TERREFORM™ Recycled-Grade Formable FSH Sheet Made from recycled thermoplastics, TERREFORM™ material is a sustainable and lightweight solution for molded aircraft interior parts where aesthetic perfection is not a requirement.

Characteristics

  • Made with recycled content
  • Impact resistance
  • Wall thickness integrity in deep draw forming
  • Meets FAR 25.853 (a) and (d)

Uses

  • Aircraft interior seat components
  • Class dividers and bulkhead laminates
  • Galley and lavatory components
  • Bull noses, gap covers and moldings
  • Hidden aircraft components
  • Instrument panel housings and air ducts

Performance Details

FAR Ratings

  • FAR 25.853(a)(i) (Flammability) (Vertical burn, 60 sec) Pass
  • FAR 25.853(a)(ii) (Flammability) (Vertical burn, 12 sec) Pass
  • FAR 25.853(d)(Part IV) (OSU Heat Release) (Peak - HRR, kW/m2 <65) (2 Min - HRR, kW min/m2 <65)
  • FAR 25.853(d)(Part V) (NBS Smoke) (Ds Max <200)

Properties

  • Name Test Method Imperial Metric
  • Specific Gravity ASTM D792 1.50
  • Tensile Strength ASTM D638 5,000 psi 34.5 MPa
  • Flexural Strength ASTM D790 7,250 psi 50 MPa
  • Flexural Modulus ASTM D790 353,000 psi 2,433.8 MPa
  • Izod Impact Notched ASTM D256 73 °F 1.8 ft-lb/in 23 °C 96 J/m
  • Hardness Rockwell ASTM D785 103
  • Heat Deflection Annealed ASTM D648 168.4 °F @ 264 PSI 75.8 °C @1.8 MPa
  • Tensile Modulus ASTM D638 450,000 PSI 3,102.6 MPa
  • Mold Shrinkage 0.5 - 0.7%
  • Forming Temperature 335 - 370°F 168 - 188°C
  • Typical Heater Settings 30 - 50% Top 50 - 70% Bottom
  • Drying Not Required

* Independent lab tests. All tests at 73 °F (23 °C) in dry conditions unless otherwise noted.

Sheet Sizes

  • Name Imperial Metric
  • Lengths 120 in 3,048 mm
  • Widths 60 in to 1,524 mm
  • Gauges from 0.040 to 0.250 in from 1.02 to 6.53 mm
  • Custom Sizes Blank sizes, gauges on request